I just looked at the headlight circuit in the 1995 ETM (electrical troubleshooting manual), and its interesting, to say the least. There's also some details left out, but I think I've figured that out
.
Looking at the upper left corner of the box (as viewed when you are looking from the front bumper), the relays are:
Power window Relay Taillight Relay
(small) (small)
Dimmer Relay Headlight Relay
(largest relay) (about 2/3 the size of the
dimmer relay)
I believe there is also a diagram in the cover of that box.
The dimmer relay switches high/low beam. Here's where the schematic is missing a few details, but it looks like both bulbs get +12V, and this relay switches ground to the correct headlight bulb(s).
The headlight relay switches power to the headlights.
It looks like if your high/low beam switch on the stalk & flash-to-pass switch are totally screwed up, you should at least get low beams.
Fuses 49 & 52 (just below the dimmer relay) are 20 amp fuses for the right and left headlights, respectively.
The headlight relays are directly (no fuse before them) connected to +12V at all times.
Things I would try:
1. Let's start with the simplest test. Try flash-to pass and see if that works. The headlights should come on, even with all swiches off and no key in the ignition.
2. If that doesn't work, check fuses 49 & 52 with an ohmmeter or turn the headlight switch turned on and try a replacement 20A fuse. Next, if you have a voltmeter, with the headlight switch on, check for +12V at the fuse to ground (via the little hole in the top of the fuse.
3. If there's no 12V, then the headlight relay is suspect.
or
4. If there is 12V, a bad ground at the headlights or the dimmer relay is suspect.
Let me know if you have a multimeter and how well you can use it. We'll try further tests from there.
My wife & I are busy preparing for a large family breakfast gathering tomorrow. Once the crowd clears, if you haven't had luck by the afternoon, I can scan or photograph pages 6, (fuse/relay box) and 100 thru 100-4 of the ETM and send them to you.
There are are all sorts of grounds that can go bad and mess up things, so lets try the easier stuff first, and then work through the trickier stuff if needed.