Thanks fellows for these two not so obvious reasons for the heater pipe leaks. Thinking back on the hose removal/installation process, I suppose that I could have scratched the copper pipes with my exacto knife. I do not recall have much difficulty removing these two clamps, but I have thought about replacing the clamps with new ones in the event that I did over stretch them during the removal/reinstall process.
Another question, does it matter much where the hose is placed on the brass tubes. They are flared at the ends and I was wondering if the clamps should be closer to the flared end rather then the firewall end of the hose?