Here's my thoughts on the available headers in the US. Obviously I sell the DC Sports & Comptech headers, however, I am trying to provide an unbiased opinion...
First, a note about the header systems on NSXes: There have been 3 exhaust plumbing configurations during the years, 91-94, 95-96, and 97+. These changes are largely due to two things: change in the flex points of the headers and OBDII modifications including the addition of a after-cat O2 line in 95.
On the early cars, 1991-94, Honda used a braided steel reinforced flex joint. In 95, Honda shifted to using spring loaded bolts with ball-joint couplers that allowed flexing at these joints. A much better design, IMO, because the later design does not require the use of flexible tubing that is prone to cracking. This can be illustrated by viewing this link:
http://www.carparts.com/parts/newsearch2.asp?reflink=0-0-0-0- 0&sourceid=2&parttypeid=&itemid=6475&autoidsearch=NO
The upper is 91-94, the lower is 95-96. Note the ball socket on the lower header.
The RM Racing header uses a slip joint, the DC Sports a flex joint, and the Comptech and Fujitsubo headers a ball joint.
RM Racing
Build Quality: 5/10
$1499.00 (91-94 only)
---------------------
Similar to the exhausts, the welding is very poor on these headers. Often, big gloops of excess flux can be found on the internal walls of the headers. These headers have been dyno proven to be slightly better on the top end than the DC Sports headers, probably due to the larger internal diameter (not verified, just going off memory). These were the least expensive headers until SoS arrived on the market. One good aspect is these headers use sleeve joints instead of the flexible coupler, however, these headers are known to leak on the joints, just like the exhausts. Not CARB legal.
DC Sports
Build Quality: 7/10
$1299.00 from ScienceofSpeed
---------------------
Quality is good for the price IMO. Under high heat scenarios, the flex joint has been known to crack over time. Covered under warranty, but it's something that has to be addressed if you are running a forced induction car or one that is tracked often. These are the least expensive currently on the market. CARB exempt.
Comptech
Build Quality: 9/10
$1749.00, $1616.00 from ScienceofSpeed
---------------------
Excellent build quality even on Japanese build-quality standards, however, also the most expensive in the US (but decent on Japanese header system standards). Only headers made for all years of the NSX. Originally manufactured by DC Sports up till about 96 I believe. Older ones are the same as the DC Sports. The newer design uses a ball joint coupler, which makes these headers very reliable. These are the headers I recommend. Although they are a little more, the quality dictates that in the long term, they may be the better investment. These headers are also most often in stock, which is a big plus.
-- Chris
[EDIT]: updates
------------------
www.ScienceofSpeed.com - Click for more info
[This message has been edited by ScienceofSpeed (edited 17 November 2001).]
[This message has been edited by ScienceofSpeed (edited 19 July 2002).]