I just installed this today after procrastinating for months. Here are my notes:
- I have the OEM coolant tank, and it's not really that easy to just lay the tank on top of the engine as the instructions tell you. It balances precariously if you do that. I used a string to tie it to the strut tower bar. This pulls it higher out of the way so you can work, and you need every inch you can get!
- There is a lot of wiring harness stuff in the way. More than it looks like in the instructions, which makes me think NA2 is different from NA1, but I don't really know.
I unbolted the bracket that attaches the wiring bundle to the block, then unplugged all the connectors. Then I unclipped the connectors off the support bracket so that they could individually be moved aside. There is a small bundle you can move behind the green VTEC solenoid plug which holds it there. The fat tube of wires you can't do much about, but you can get at least some room this way by moving the smaller ones away.
- There really isn't much working room. I did 90% of the work on the block left handed, with only one hand.
- Trying to see, I was putting my face down as far as I could, and I found it helped to remove a metal bracket from the coolant tank which kept poking me in the eye.
- I was not clear on how much torque to use when tightening the pipe thread for the fitting screwing into the aluminum block. I just went as tight as I could to the point where I was pretty sure that it would not go one more revolution and still be pointing 45 degrees up and to the left.
- I used teflon tape on the threads.
- For the stainless steel braided tubing, I tightened the fittings enough so that they bottomed out on the funnel. If you look at them you will understand what I mean. I was not sure if I should put teflon tape on the cone which mates to the funnel, but I did so for all except the first one.
- The clamp for the sensor I put outside of the coolant tank bracket. The order goes: Firewall->coolant tank bracket->sensor clamp. The sensor clamp itself is very springy and if you put the sensor inside first, you have to fight the springiness to get the short bolt to mate with the hole. It was much easier to get the bolt through the clamp and bracket and started into the firewall mounting boss by doing the following:
1. Leaving the sensor out, clamp the sensor bracket shut right next to the looped section with an adjustable wrench or small clamp.
2. Holding the coolant tank bracket and the clamped sensor bracket together, get the bolt started.
3. After bolt is started, you can release the wrench which lets the sensor bracket spring open.
4. Put the sensor into the sensor bracket with some wiggling.
5. Tighten the bolt down.
- Oh yeah, be sure to spread some newspaper under the engine to catch the oil that will drip out of the sender hole when you remove it. You'll also need to clean the block under the sender where the oil runs down. I have a small mess to clean up tomorrow when it's light.
I haven't driven the car around yet, just started it up and checked for leaks. Seems to work so far!